S5220- Austenitici

Valbruna Grade

S5220

Description of material

S5220 is a Cr- Mn – N - Mo precipitation hardening austenitic stainless steel designed for high strength and hot corrosion resistance at elevated temperatures. This grade has more strength and a more stable structure than 214MN thanks to its Niobium, Vanadium and Molybdenum contents.

Applications

Exhaust valves for gasoline and diesel internal combustion engines where a high temperature strength and corrosion resistance to engine combustion products are needed. It is used for highly stressed intake and exhaust valves of engines, thanks to its higher tensile than other austenitic Cr-Mn-N valve grades. Its maximum operating temperature is 780° C. In addition, thanks to its good fatigue strength, S5220 has been used in heavy duty intake valves for certain types of stressed engines.

Corrosion resistance

S5220 has a good resistance to oxidation and sulfidation at elevated temperatures. When solution treated and aged, this grade warrants a austenitic structure with high hardness and the best creep resistance.

Cold working

S5220 has low ductility in the annealed condition and is difficult to machine due to Mn and N contents. It’s very difficult to machine this grade and only the grinding process should be carried out. In the case of turning, a right choice of tool geometry, feed and cutting fluids should be well evaluated to minimize the strain hardening of surface avoiding the possibility of stress delayed cracks. Abrasive wheel cutting is suggested instead of band and circular sawing. However, abrasive wheel cutting should be carried out with great care and with very good cooling conditions in order to avoid the overheating of the cross-section of bars. For extrusion bars, warm or hot shearing are suitable and correct processes. For small bars, such as precision ground bars for upsetting, the cold shearing ( cropping ) is preferred but the structure of S5220 requires a small clearance between the edge of upper and lower tool in order to facilitate the fracture, avoiding large burrs heights and shear cracks. It’s important to point out that this grade, as with similar high Mn - N valve grades, the shift in ductile-brittle transition temperature curve is just 30°-50° C above room temperature.

Weldability

In solid state joining such as Friction Welding, S5220 provides a quality bond line. When friction welded with stems of alloy or martensitic steels, a stress relieving or tempering of valves is mandatory and must be done in order to soften the martensitic structure of HAZ and bond line.

Hot working

S5220 is suitable for processing by hot extrusion or by upsetting with electric resistance heating. However, overheating must be always avoided. The choice of hot working temperature and process parameters must always evaluate both the strain rate and the consequent increasing of temperature that is reached after hot deformation. High strain rates and temperatures at the top of the range during the extrusion and forging process, could generate internal bursts of stem of valves. The same care should be taken with the electrical upsetting process in order to maintain the right geometry of the bulb and to avoid hot cracks and internal shortness of head valve. In both processes, the low or medium temperature range of hot working is recommended.

Heat treatment

Valves of S5220 should be always solution treated and aged to obtain the best creep resistance and elevated temperature corrosion resistance of exhaust valves.

Designations