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Maxival®
The solution for improving machinability
to stainless steel bar type 304 & 316.
Austenic stainless steel is one of the most
outstanding alloys of our time, with a worldwide distribution restricted
by one problem: high costs due to difficulties in machining.
To offer an acceptable solution the metallurgist has studied the
problem and the producer has marketed Type 303, a Type 304 (18/8
stainless alloy) with a content of sulphur ten times greater.
The solution with Type 303 however has two aspects:
1) A greatly increased machinability.
2) A reduced resistance to corrosion and fatigue due to the higher
content of sulphides present in the structure.
The research departments of VALBRUNA STAINLESS STEEL have created
a new product which offers the right solution to the problem of
corrosion and fatigue whilst still maintaining a high degree of
machinability.
The result is MAXIVAL®
MAXIVAL®
is a technologically advanced product which offers a high machinability
standard without penalizing mechanical properties and the resistance
to corrosion.
The basic idea behind MAXIVAL®
is the substitution of the high sulphur content, producing a steel
with well distributed inclusions which:
1) Break the "chips" on machining;
2) Do not wear nor overheat the tools;
3) Do not weaken the metallic matrix;
4) Do not create corrosion points.
MAXIVAL® is a stainless steel
resistant to corrosion, weldable and mechanically as strong as Type
304 and 316.
The advantage offered to a machine shop when working with MAXIVAL®
are:
a) A greater number of machined pieces;
b) Less tool wear;
c) A reduction of down times for tool replacement.
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Comparative
Table
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Cutting speed up to collapse of tool
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with TiN
mtrs/min
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without TiN
mtrs/min
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MAXIVAL® 304
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annealed
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160
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1.5
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0.4
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P 35
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175
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135
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MAXIVAL® 304
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hardened
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200
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1.5
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0.4
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P 35
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150
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115
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MAXIVAL® 304
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hardened
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240
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1.5
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0.4
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P 35
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130
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100
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AISI 304
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annealed
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160
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1.5
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0.4
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P 35
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140
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110
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AISI 304
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hardened
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200
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1.5
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0.4
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P 35
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120
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95
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AISI 304
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hardened
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240
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1.5
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0.4
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P 35
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105
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80
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MAXIVAL® 316
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annealed
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160
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1.5
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0.4
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P 35
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145
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110
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MAXIVAL® 316
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hardened
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200
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1.5
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0.4
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P 35
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125
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95
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MAXIVAL® 316
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hardened
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240
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1.5
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0.4
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P 35
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108
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82
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AISI 316
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annealed
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160
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1.5
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0.4
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P 35
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115
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90
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AISI 316
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hardened
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200
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1.5
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0.4
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P 35
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100
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80
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AISI 316
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hardened
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240
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1.5
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0.4
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P 35
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88
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68
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500 X magnification
micro etching
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| standard AISI 304 |
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| AISI 304 MAXIVAL
with manganese sulphides inclusions (elongated) |
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AISI 304 MAXIVAL
with calcium silicate inclusions (rounded)
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